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This case study covers the development of a custom billet aluminum intake manifold for an automotive modification customer in Canada. The prototype was machined from a solid block of 6061-T6 aluminum using five-axis CNC equipment, rather than being produced as a casting or assembled from multiple welded sections.

Following the successful completion of the first custom carbon fiber car emblem project, the US customer placed a repeat order with updated material and finishing requirements. The new order included several custom emblem profiles manufactured from T300 3K twill carbon fiber with a matte appearance. Unlike the original order, which required painted chamfered edges and an unpainted bonding surface, the repeat order specified clear coating on both sides. The different emblem geometries included sharp outer tips, narrow connecting sections, curved profiles and multiple internal cutouts, requiring careful CNC machining, edge preparation and coating control.

This case study presents a custom carbon fiber car emblem manufactured for a customer in the United States. The emblem was made from glossy T300 3K twill carbon fiber and precision-cut using a CNC engraving and cutting machine. Its complex profile included sharp corners, narrow sections and chamfered edges that required careful machining. According to the customer’s requirements, the chamfered surfaces were painted, while the bonding side was left unpainted and prepared for adhesive installation on the vehicle.

CNC Machining Case Study for Gaming Industry Aluminum Block (Czech Republic)In the fast-growing gaming hardware industry, precision components play a critical role in both structural performance and user experience. This case study highlights how our CNC milling expertise helped a Czech client manuf