Client & Industry: Automotive Electronics – Germany
Challenge:
The client required a complex multi-bend sheet metal enclosure for an automotive control module.
Key requirements included tight dimensional tolerances, high structural strength, and repeatable manufacturing across both prototype and production batches. The design included multiple laser-cut features, precision bends, and welded assemblies with strict surface finish specifications.
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Solution:
NAITE TECH applied a combination of laser cutting, CNC bending, TIG welding, and powder coating, optimized for Design for Manufacturability (DFM) to minimize material waste and ensure high repeatability.
We delivered a rapid prototype to validate fit and function before scaling to full production.
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Results / Impact:
● Prototype: 50 pcs delivered in 5 business days
● Full Production: 500 pcs delivered in 3 weeks
● Tolerance: ±0.15 mm
● Quality: 100% inspection pass rate
● Material: Stainless Steel 304, powder-coated finish
Key Highlights:
● Fast prototyping with precise, production-ready parts
● Optimized process flow from design to high-volume production
● Tight tolerance and consistent quality ensured for critical automotive applications
● Scalable manufacturing, from prototype to mass production



